Quality Inspection for Pilha R03 - 1.5V R03 UM4 Heavy Duty AAA Battery – Sunmol
Quality Inspection for Pilha R03 - 1.5V R03 UM4 Heavy Duty AAA Battery – Sunmol Detail:
Introduction
Scope
This specification governs the technical requirements of Sunmol Carbon Zinc battery of R03P/AAA. If it doesn’t list the other detailed requirements, the technical requirements and dimensions of battery should meet or above GB/T8897.1 and GB /T8897.2.
1.1Reference Document
GB/T8897.1 (IEC60086-1, MOD)（Primary Battery Part 1: General）
GB/T8897.2 (IEC60086-2, MOD)（Primary Battery Part 2: Dimensions and Technical Requirements）
GB8897.5 (IEC 60086-5, MOD)（Primary Battery Part 5: aqueous electrolyte battery safety requirements）
1.2Environmental protection standard
The battery accord with 2006/66/EC
Chemical system, Voltage and Designation
Electrochemical system: zinc – manganese dioxide (ammonium chloride electrolyte solution), does not contain mercury
Nominal voltage: 1.5V
Naming: IEC: R03P ANSI: AAA JIS: SUM-4 Others: 24F
Battery Size
Conform to the requirements of the brief
3.1 Acceptance tool
Using vernier caliper measurement precision is not less than 0.02 mm, measure to prevent the battery short circuit, one end of the caliper head card should be labeled as a layer of insulating materials.
3.2 Acceptance methods
The GB2828.1-2003 normal inspection sampling plan at a time, special inspection level S-3, acceptance quality limit AQL=1.0
Product Features
Weight and discharging capacity
Typical Weight: 7.2g
discharge capacity: 300mAh(load 75Ω, 4h/day, 20±2℃, RH60±15%, final voltage 0.9V)
open-circuit voltage, closed – circuit voltage and short-circuit current
|
items |
OCV（V） |
CCV（V） |
SCC（A） |
sampling standard |
|
After 2 months, new battery |
1.62 |
1.40 |
2.50 |
GB2828.1-2003 Normal inspection sampling plan, special inspection level S-4，AQL=1.0 |
|
After 12 months at room temperature |
1.58 |
1.30 |
2.00 |
|
|
Test conditions |
load resistance 3.9Ω, measuring time 0.3 seconds，temperature 20±2℃ |
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Technical Requirements
Discharging Ability
|
temperature: 20±2℃ |
|||||
|
Discharge Conditions |
GB/T8897.2 National standard requirement |
Shortest Average Discharging Time |
|||
|
Discharge load |
Discharge Time |
Cut-off discharge voltage |
|
2 months, new battery |
After 12 months at room temperature |
|
10Ω |
1h/d |
0.9 V |
1.5h |
2.4h |
2.1h |
|
75Ω |
4h/d |
0.9 V |
20h |
21h |
20h |
|
5.1Ω |
4m/h,8h/d |
0.9 V |
50min |
70min |
65min |
|
24Ω |
15s/m,8h/d |
1.0 V |
4h |
5.5h |
5h |
|
3.9Ω |
24h/d |
0.9 V |
/ |
35min |
32min |
Satisfaction Standard:
1. 9 pieces of battery will be tested for each discharging standard;
2. The result of the average discharging time from each discharging standard shall be equal to or more than the average minimum time requirement; no more than one battery has a service output less than 80% of the specified requirement. Then the batch battery performance test qualified.
3. If nine section of the battery discharge average less than the specified value of minimum average discharge time and (or) is less than the specified value of 80% of the battery number more than 1, we should take another 9 batteries to test again and calculate the average. Calculation results conform to the requirement of article 2, the batch battery performance test qualified. If it does not conform to the requirement of article 2, the batch battery performance test is unqualified, and no longer test.
Packaging and Marking
Anti-leakage ability
|
items |
Conditions |
requirement |
Acceptance Standard |
|
Over-discharge |
at temperature 20±2; relative humidity: 60±15% RH, load 10Ω, Discharge one hour everyday until the voltage turn to 0.6V |
No leakage recognized by eyes |
N=9 Ac=0 Re=1 |
|
high temperature storage |
Stored in 45±2℃, Under the environment of relative humidity to 90% RH for 20 days |
|
N=30 Ac=1 Re=2 |
Safety Characteristics
|
items |
Condition |
Requirement |
Acceptance Standard |
|
External short circuit |
At temperature 20±2℃, With wires to the battery positive negative switched on 24 hours |
No explosion allowed |
N=5 Ac=0 Re=1 |
Cautions
Signs
The following markings will be printed, stamped or impressed on the body of battery:
1. Designation: R03P/ AAA
2. Manufacturer or trademark: Sunmol ®
3. Polarity: “+”and”-”
4. Expiration date deadline or manufacturing time
5. The attention notes for safe use.
Cautions for Use
1. Since the battery is not manufactured for recharging, there are risks of electrolyte leakage or causing damage to the device if the battery is charged.
2. The battery shall be installed with its “+” and “-” polarity in a correct position, otherwise may cause short-circuit.
3. Short-circuiting, heating, disposing of into fire or disassembling of battery is prohibited.
4. Battery can not be forced discharged, which leads to excess gassing and may result in bulging, leakage and de-crimping of cap.
5. New batteries and used ones can not be used at the same time. It is recommended to use the same brand when replacing batteries.
6. Electrical appliances should be take out the battery when not in use for a long time
7. Exhausted batteries shall be removed from the compartment in order to prevent over-discharge.
8. Prohibit direct welding battery, otherwise it will damage the battery.
9. Battery are to be kept away from children. If swallowed, contact a physician at once.
Reference Standards
Nominal discharging curve
Every 2 or 3 and 4 batteries or according to customer requirements with transparent membrane after hot shrinkage, each 60 knots in 1 inner boxes, 20 boxes into 1 box.
Storage and shelf life
1. Batteries should be stored in ventilated, cool and dry place.
2. The battery should not be exposed to direct sunlight for a long time or in the rain.
3. Not to mix removed packaging battery stack together.
4. Stored at condition of tempreture20℃±2℃, relative humidity 60±15%RH, the battery shelf life is 2 years.
Discharge curve
Typical discharge curve
Discharge environment: 20℃±2℃, RH60±15%
With parameter adjustment, product technology updates, technology specification will update at any time, please do not hesitate to contact to stand for the latest version of the specification.
Product detail pictures:
Related Product Guide:
As a way to provide you advantage and enlarge our organization, we even have inspectors in QC Crew and guarantee you our greatest assistance and product or service for Quality Inspection for Pilha R03 - 1.5V R03 UM4 Heavy Duty AAA Battery – Sunmol , The product will supply to all over the world, such as: Afghanistan, kazan, Bangladesh, To keep the leading position in our industry, we never stop challenging the limitation in all aspects to create the ideal products. In his way, We can enrich our life style and promote a better living environment for the global community.
By Evangeline from Angola - 2018.02.12 14:52
The manufacturer gave us a big discount under the premise of ensuring the quality of products, thank you very much, we will select this company again.
By Jamie from Saudi Arabia - 2018.12.10 19:03
